See your Motorcycle dealer for the latest information on product improvements incorporated after this publication. All information contained in this publication is based on the latest product information available at the time of publication. In order to perform the work efficiently and to avoid costly mistakes, read the text, thor- oughly familiarize yourself with the procedures before starting work, and then do the work care- fully in a clean area. If the chain slack exceeds the standard, adjust it. First Edition 1 : Oct. © 2008 Kawasaki Heavy Industries, Ltd.
Force Use common sense during disassembly and assembly, excessive force can cause expensive or hard to repair dam- age. If there is no vacuum pulsation, check the hose line for leak. An accepted estimate is that 90% of all tire failures occur during the last 10% of tread life 90% worn. If the shock absorber does not smoothly stroke or noise is found, inspect the oil leak see Rear Shock Absorber Oil Leak Inspection. So it is false economy and unsafe to use the tires until they are bald. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such changes to products manufactured previously.
Unless instructed otherwise, electrical wires must be connected to those of the same color. To download your manual for viewing or printing please click on the blue links below. Using this repair manual is an inexpensive way to keep your vehicle working properly. If the specified tightening sequence is not indicated, tighten the fasteners alternating diagonally. If the gap is too wide, the clutch may not release fully. In these illustrations you will find the instructions indicating which parts require spec- ified tightening torque, oil, grease or a locking agent during assembly.
For example, if you want ignition coil informa- tion, use the Quick Reference Guide to locate the Electrical System chapter. Press new oil seals with manufacture and size marks facing out. There are resources from third party sellers available. Float needle is not seating. They list all Kawasaki factory paint codes: Below more resources: Regards. My fan comes on as. Pressing the incorrect race can cause pressure between the inner and outer race and result in bearing damage.
Faulty neutral, clutch, kickstand safety switch. Also, replace the front and rear sprockets when the drive chain is replaced. Replace the parts if any damage has been found or if the part is be- yond its service limit. Liquid fuel is caught by a vapor separator and returned to the fuel tank. Instead, the vapors are routed through an oil separator to the inlet side of the engine. Replace the hose if it has been sharply bent or kinked.
Among those acts presumed to constitute tampering are the acts listed below. Visually inspect removed parts for corrosion, discol- oration, or other damage. With the engine idling, turn the handlebar to each side. Good luck and have a wonderful day. To get the longest life out of your vehicle. L: Apply a non-permanent locking agent.
Storage of Removed Parts After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Inspection Reuse of worn or damaged parts may lead to serious ac- cident. Crankcase Emission Control System This system eliminates the release of crankcase vapors into the atmosphere. Good luck and have a wonderful day. They could be damaged, requiring replacement. Tighten any brake hose banjo bolts. Road Clearance 120 mm 4.
Incorrect values may lead to improper adjustments. Purchase any repair parts at the dealer doing the code reading. Check for engine trouble codes. If the free play can not be adjusted with the adjusters, replace the cable. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Indicates a conditional step or what action to take based on the results of the test or inspec- tion in the procedural step or sub-step it fol- lows.
Clogged air filter or exhaust. Torque - Water Hose Clamp Screws: 2. Gaskets, O-rings, oil seals, grease seals, circlips or cotter pins must be replaced with new ones whenever disassembled. Please use any of the resources below to identify the paint codes of your bike. Has anyone had this code show up? Circlips, Cotter Pins Replace the circlips or cotter pins that were removed with new ones.