Engine Refitting the driven pulley - Insert the new oil guards and O-rings on the mov- able half-pulley. Characteristics This section describes the general specifications of the vehicle. Maintenance -Screw up the oil dipstick again and make sure it is locked properly into place. Injection Removing the butterfly valve Remove the fuel piping clamping screw indicated in the figure. Chassis - Remove the two screws indicated in the photo- graph and located below the expansion tank cover and the left cover respectively - Remove the shield back plate lower screws, to the right and left side of the shield back plate, as.
Engine Removing the clutch Fit the driven pulley spring compressor specific tool with medium length pins in position «C» screwed from the tool internal side. If otherwise, adjust the right headlight with screw «A». Engine Drive-belt - Check that the driving belt is not damaged. The injection and ignition are timed on the four-stroke cycle by means of a tone wheel keyed on to the crankshaft 24-2 teeth and pick-up sensor. Removing the stator - Remove the two pickup screws and the screw holding the wiring support and the three stator clamping screws shown in the figure. Suspensions - Check the entire swinging arm assembly.
Injection Reset should be performed in the following cases: - on first fitting. Or if you prefer, you can purely use it as a reference guide. Warning- be very careful when handling fuel. Wire unit - regulator connexion 4. Glove compartment fuse box 13. Headlights A Stop light B Parking light C License plate light 42. Glove compartment fuse box 13.
Engine from vehicle Remove the lambda probe from the manifold. Characteristics Name Torque in Nm Clutch unit nut on driven pulley 45 ÷ 50 Drive pulley nut 75 ÷ 83 Transmission cover screws 11 ÷ 13 Driven pulley shaft nut 54 ÷ 60 Rear hub cap screws 24 ÷. Engine Inspecting the springs and half-cones - Check that the upper spring caps and the cotter halves show no signs of abnormal wear. For each operation, the description, code and time envisages are specified. Gearbox Service, Removal and Installation. Aesthetic inspection Appearance checks: - Paintwork - Fitting of plastics - Scratches - Dirt Tightening torques inspection Lock check. Engine - Fit the 10 screws and tighten them to the speci- fied torque.
Engine Inspecting the piston - Measure the diameter of the wrist pin seat on the piston. Suspensions Overhaul Carry out this operation only if strictly necessary and in any case remove and replace the old part with a new one. Front brake disc Removal - Remove the front wheel - Remove the front brake calliper. Chassis -Undo the 2 screws indicated in the figure; - Remove the front handlebar cover - Disconnect the front headlamp connectors Headlight assy. In the case it does not work, it is nec- essary to: 1. N° 2 fuse boxes in under helmet compartment 8.
Engine Measure the distance between the outer rotor and the pump body see figure. Check that the brake discs are not worn, scored or warped. Tighten to the specified torque. Foldable clamp to hold cables 3. Troubleshooting This section makes it possible to find the solutions to use in troubleshooting.
Tooling Stores code Description 020481Y Control unit interface wiring 001467Y035 Bearing housing outside diame- ter 47 mm 020626Y Driving pulley lock wrench 001467Y013 Pliers to extract ø 15 mm bear- ings 020627Y Flywheel lock wrench 020467Y. Braking system Refitting - Carry out the operations in the reverse order from the removal being careful to respect the direction of disc rotation shown by the arrow printed on it - Tighten the six screws to the specified torque. Engine Refitting the wheel axle bearing - Support the hub cover on a wooden surface. Engine - Fit the sprocket wheel with a new O-ring. Electrical system Electric characteristic Resistance: 0. Specific tooling 020460Y Scooter diagnosis and tester Make sure that the throttle valve is supporting the stop screw. Petrol level indicator negative 15.
Spa to be used by the workshops of Piaggio- Gilera dealers. When the engine starts up, in the presence of rpm timing signal the pump is continuously supplied. N° 2 fuse boxes in under helmet compartment 8. Maintenance - Refit the plastic cap on the flywheel cover. Recharge system voltage check Look for any leakage 1 Access the battery by removing the cover in the footrest. Pre-delivery Carry out the listed tests before delivering the vehicle.